Products

Web Inspection System

Line-Scan web inspection system

At Panther, we specialise in the design and build of web-inspection systems for various different product types. These systems utilise line-scan cameras which can check much wider-webs than traditional camera systems.

These line-cameras and lights are deployed at fixed intervals above the web. As the product passes under the cameras we are able to continuously capture the product and stitch the images together to provide a complete inspection report for any given production run. By using high-resolution encoders we are able to cope with fluctuations in line speed and stoppages. These systems can be linked to flagging systems, downstream reject gates, operator alarms etc.

Please feel free to enquire further below.

Figure 1. Shows P-LSI schematic…. The system above shows an example of a fixture utilising 4 high-res cameras on a fixed gantry. The product in question is an extruded metal alloy, being inspected for defects and contamination during the winding process.

FAQs

  • Utilising line-scan cameras can enable users to get a much higher-resolution image of their parts compared with traditional area cameras. This enables us to programme the camera to look for more subtle defects, and enable a higher accuracy of measurement.

    Furthermore, we can produce images that span the length of a reel, rather than inspecting individual images one-by-one. By collating this data, we can produce a full inspection report, detailing where abouts the defect was located on the reel.

  • Each customer has their own unique requirements when it comes to inspection needs, and selecting the correct hardware and integrating it with production is critical for an application to be successful.

    At Panther, we have several years’ experience in designing and developing web-inspection systems. Because of this, we can selectively test various lighting and lensing solutions to provide a bespoke solution that is tailored to the customer’s needs.

    Furthermore, our controls experience enables us to handle, store and report on data from the system in ways that are unique to the user requirements. Whether this be individual user login/access to comply with 21 CFR part 11, graphical reports to easily display quality info, and defect classification for quick detection of the fault type.

  • • Sheet metal alloy inspection for scratches and contamination

    • Medical dressing/bandage inspection for pad alignment & defects

    • Chain conveyor inspection for holes/link breaks

    • Plastic bottle inspection via 360 degree turn-table

  • We think the best way for us to provide a comprehensive quote for an inspection system is for us to arrange an initial telephone/on-site consultation directly with the customer.

    This way, we can understand the current process and customer needs in more detail.

    Following this, our design team can put together a bespoke offering, or point you to one of our standard (modular) systems.

    Please fill in the enquiry form below, or call 0161 885 3627 to kick things off.